Services

Engineering.

Plant concept, 3D layout, manufacture, assembly, commissioning and service: the plant as a whole, one contact.

Engineering at Magulan means thinking of the plant as a whole. Requirements, layout, components, assembly, commissioning and the operation that follows sit on one line — not split across planner, supplier and assembly firm.

We lay out the plant according to your product, your capacity and your site. The concept can be verified in 3D before steel is ordered. What follows is manufacture, logistics and assembly under the same responsibility.

After start-up we remain available: training, maintenance, spare parts, modernisation. One partner across the life cycle of the plant.

01
Requirements analysis & concept
Together we capture objectives, production requirements and constraints. From this a plant concept emerges with a clear process and material flow — assessed for technical feasibility and commercial viability.
- Clarify objectives, volumes and constraints together
- Individual concept with an optimal material flow
- Review technology and commercial viability before layout
02
3D planning & layout
A detailed 3D model shows how machines, conveying equipment and work areas fit together. Safety zones, access and later expansions belong in the layout — not in a variation order.
- Precise 3D model under all spatial constraints
- Arrangement for a smooth material flow
- Safety, ergonomics and scalable use of space
03
Component manufacture
Mechanics, electrics, pneumatics: assemblies are produced to defined standards, with ongoing inspection and pre-assembly. Final assembly on site thus becomes a planned sequence, not an experiment.
- Manufacture to international quality standards
- Inspected materials and bought-in parts
- Pre-assembly and functional testing before dispatch
04
Delivery & logistics
Delivery dates, transport routes, goods inward and staging follow the assembly plan. Components arrive complete, undamaged and in the right sequence — so that nobody waits on site.
- Delivery dates and unloading aligned with the construction programme
- Goods inward checked against specification
- Interim storage and staging to the assembly plan
05
Assembly & installation
Experienced specialists install machines, conveying equipment, electrics, pneumatics and hydraulics. Every step follows the technical specifications and is documented — precisely, across the floor and on programme.
- Mechanical assembly to drawing and tolerance
- Electrics, pneumatics and hydraulics to schematic
- Inspection and documentation at every trade interface
06
Commissioning
System check, controls, trial runs, acceptance. The plant does not start on hope, but on verified function: cycle times, interfaces and safety are set before the first batch runs.
- Functional and safety testing against the specification
- Parameterisation of controls and visualisation
- Trial runs, joint acceptance, handover of protocols
07
Training & handover
Operators and maintenance staff are trained on the running plant. Operating manuals, circuit diagrams, inspection protocols and maintenance plans go with them. Then the formal handover — and safe operation.
- Practical training on operation, faults and safety
- Maintenance staff on intervals and upkeep
- Complete documentation and signed handover protocol
08
Service & maintenance
Collaboration does not end with commissioning. A personal contact, maintenance, genuine spare parts and remote diagnosis keep the plant available — worldwide, in ongoing operation.
- Named contacts and rapid technical assistance
- Maintenance, inspection and spare-parts logistics
- Remote maintenance, safety inspection, ongoing optimisation
09
Modernisation & expansion
Replace components, raise output, retrofit digitally. The plant grows with the market — with the same partner who planned it. Efficiency, safety and availability across the entire life cycle.
- Replacement of outdated technology with current systems
- Expansion and upgrades for changed volumes
- Process analysis, digitalisation, long-term support